Microstructures, phase and mechanical characterisation of Al2O3-ZrO2-TiO2 coating produced by atmospheric plasma spraying

Type
01A - Journal article
Editors
Editor (Corporation)
Supervisor
Parent work
Open Ceramics
Special issue
DOI of the original publication
Link
Series
Series number
Volume
20
Issue / Number
Pages / Duration
100698
Patent number
Publisher / Publishing institution
Elsevier
Place of publication / Event location
Edition
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Programming language
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Practice partner / Client
Abstract
The microstructure, crystallographic phases, and mechanical properties of a newly developed Al2O3 – TiO2 – ZrO2 ternary ceramic coating were characterized. The coatings were produced by atmospheric plasma spraying as a preblended powder on Ti-6Al-4 V substrates using the new generation of the Debye-Larmor cascaded plasma torch. The 400 μm thick as-sprayed ternary ceramic coating is compact and neither delamination nor inter-/trans-granular cracks were found. The coating consists of single phase α-Al2O3, monoclinic m-ZrO2, and a nanocrystalline dual phase structure of α-Al2O3 and m-ZrO2. Ti is either present as ZrTiO4 or as solute in the dual phase. Cracking from the tip of the indent is rare and delamination was not observed after the progressive scratch test. The coating has potential in high wear applications for example in medical devices.
Keywords
Ultrahigh temperature ceramics (UHTCs), Ultrahigh temperature composites (UHTCMCs), Ternary oxide coating, Atmospheric plasma spraying, Cascade plasma torch
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ISBN
ISSN
2666-5395
Language
English
Created during FHNW affiliation
Yes
Strategic action fields FHNW
Publication status
Published
Review
Peer review of the complete publication
Open access category
Gold
License
'https://creativecommons.org/licenses/by-nc-nd/4.0/'
Citation
Chang, C. S. T., Wyss, M., Andrzejewski, M., Darut, G., Graf, L., Novak, V., Olbinado, M., Erpel, S., Vogel, A., Bode, S., de Wild, M., & Salito, A. (2024). Microstructures, phase and mechanical characterisation of Al2O3-ZrO2-TiO2 coating produced by atmospheric plasma spraying. Open Ceramics, 20, 100698. https://doi.org/10.1016/j.oceram.2024.100698