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15 Ergebnisse
Bereich: Suchergebnisse
Publikation Exploitation of transition temperatures of NiTi- SMA by adjusting SLM parameters(De Gruyter, 2021) Schuler, Felix; Dany, Sebastian; John, Christoph; de Wild, MichaelAbstract:It is well known that the transition temperatures, e.g. the austenite peak temperature Ap, of NiTi Shape Memory Alloys (SMAs) can be adjusted by changing the alloy composition. This topic recently became more interesting due to the possibilities to produce SMA-parts by additive manufacturing, specifically by Selective Laser Melting (SLM). The potential of new designs and smart structures by so-called 4D-printingwith locally adjusted transition temperatures Appotentially opensup new applicationsand novel temperature-responsive medical devices. This work focuses on the SLM manufacturing parameters exposure time ET(scanning speed) and laser power Pand their impact on the transition temperatureApbeyond the commonly used generic process parameter energy density ED. By systematical variation of process-and scan-parameters, the impact of the P, ET, sample orientation and layer heightLHas well as interdependencies between them have been studied. Awide range of transition temperatures Apbetween -20°C and 70°C has been reached from one starting material by varying ET. These findings potentially allow the manufacturing of smart devices with multi-stage deformation processes in a single 4D-printed part01A - Beitrag in wissenschaftlicher ZeitschriftPublikation Investigating dry electro-chemical polishing of titanium structures(De Gruyter, 2021) Simeunovic, Sven; Jung, Christiane; Mory, Dominik; Seiler, Daniel; de Wild, MichaelWith the introduction of novel automated polishing methods, more attention has recently been paid to post-processing methods of metallic implants. One such method is the polishing process known as DryLyte®. The most significant difference to previous electropolishing methods is the use of solid organic polymer particles activated with sulfonic acid acting as the electrolyte. The solid particle electrolyte raises new question in terms of polishing results for small features as well as overall polishing quality of metallic surfaces. The aim of this study was to determine the quality of the polishing process for titanium rods with different initial surface roughness and with tapped holes in three different orientations (0°, 45°, 90°) by subjecting them to the DryLyte® polishing process for 30 min. In addition, the influence of the process parameters voltage and the anodic time T2 during the treatment on the resulting surface quality and the polishing efficiency was determined. In conclusion, the dry electro-chemical finishing process has shown great smoothing capabilities for titanium even with small, tapped holes. The Ra values were lowered significantly throughout all titanium samples after 30 min polishing time.01A - Beitrag in wissenschaftlicher ZeitschriftPublikation Geometric cuts by an autonomous laser osteotome increase stability in mandibular reconstruction with free fibula grafts. A cadaver study(Elsevier, 2024) Gottsauner, Maximilian; Morawska, Marta M.; Tempel, Simon; Müller-Gerbl, Magdalena; Dalcanale, Federico; de Wild, Michael; Ettl, TobiasBackground Nonunion and plate exposure represent a major complication after mandibular reconstruction with free fibula flaps. These drawbacks may be resolved by geometric osteotomies increasing intersegmental bone contact area and stability. Purpose The aim of this study was to compare intersegmental bone contact and stability of geometric osteotomies to straight osteotomies in mandibular reconstructions with free fibula grafts performed by robot-guided erbium-doped yttrium aluminum garnet laser osteotomy.01A - Beitrag in wissenschaftlicher ZeitschriftPublikation Geometric cuts by an autonomous laser osteotome increase stability in mandibular reconstruction with free fibula grafts. A cadaver study(Elsevier, 2024) Gottsauner, Maximilian; Morawska, Marta M.; Tempel, Simon; Müller-Gerbl, Magdalena; Dalcanale, Federico; de Wild, Michael; Ettl, Tobias01A - Beitrag in wissenschaftlicher ZeitschriftPublikation Immediate stabilization of pedicle screws(De Gruyter, 2023) de Wild, Michael; Zimmermann, Simon; Klein, Karina; Steffen, Thomas; Schlottig, Falko; Hasler, Carol; Rechenberg, Brigitte vonThis study was designed as proof of principle and safety test of the novel technique, the Immediate Stabilization System (ISS). The technique is designed to immediately stabilize polymer-augmented pedicle screws (PAS) in deficient bone and avoid complications of loosening pedicle screws at the bone-screw interface, especially in osteoporotic patients. A polymer sleeve was designed as augmentation to improve screw anchorage after drilling the screw hole. By applying ultrasonic energy, the polymeric tube was molded into the pores of the host bone forming a strong and uniform bond with the adjacent bone. The original screw was then implanted into the denser bony environment leading to an enhanced immediate stability. The ISS-treated implants were compared to conventionally placed pedicle screws in ex-vivo cadaver bones (2 sheep spines, n = 6 implants per spine, total 12 screws) and in-vivo in a spinal sheep model (Swiss alpine sheep, n = 5, 4 implants per animal, total 20 screws). The primary stability of ISS-treated pedicle screws was increased in ex-vivo bone (+24% insertion torque (IT)) and in-vivo (+32.9% IT) in sheep spine. Removal torque (RT) was lower in the in PAS tested for 8 weeks in-vivo. The ISS technology demonstrated improved anchorage of pedicle screws in ex-vivo cadaver bones as well as in-vivo studies in sheep spine.01A - Beitrag in wissenschaftlicher ZeitschriftPublikation Three-dimensional printed hydroxyapatite bone substitutes designed by a novel periodic minimal surface algorithm are highly osteoconductive(Liebert, 2023) Maevskaia, Ekaterina; Khera, Nupur; Ghayor, Chafik; Bhattacharya, Indranil; Guerrero, Julien; Nicholls, Flora; Waldvogel, Christian; Bärtschi, Ralph; Fritschi, Lea; Salamon, Dániel; Özcan, Mutlu; Malgaroli, Patrick; Seiler, Daniel; de Wild, Michael; Weber, Franz E.01A - Beitrag in wissenschaftlicher ZeitschriftPublikation 3D-printed LEGO®-inspired titanium scaffolds for patient-specific regenerative medicine(Elsevier, 2023) Lee, Seunghun S.; Du, Xiaoyu; Smit, Thijs; Bissacco, Elisa G.; Seiler, Daniel; de Wild, Michael; Ferguson, Stephen J.Despite the recent advances in 3D-printing, it is often difficult to fabricate implants that optimally fit a defect size or shape. There are some approaches to resolve this issue, such as patient-specific implant/scaffold designs based on CT images of the patients, however, this process is labor-intensive and costly. Especially in developing countries, affordable treatment options are required, while still not excluding these patient groups from potential material and manufacturing advances. Here, a selective laser melting (SLM) 3D-printing strategy was used to fabricate a hierarchical, LEGO®-inspired Assemblable Titanium Scaffold (ATS) system, which can be manually assembled in any shape or size with ease. A surgeon can quickly create a scaffold that would fit to the defect right before the implantation during the surgery. Additionally, the direct inclusion of micro- and macroporous structures via 3D-printing, as well as a double acid-etched surface treatment (ST) in the ATS, ensure biocompatibility, sufficient nutrient flow, cell migration and enhanced osteogenesis. Three different structures were designed (non-porous:NP, semi-porous:SP, ultra-porous:UP), 3D-printed with the SLM technique and then surface treated for the ST groups. After analyzing characteristics of the ATS such as printing quality, surface roughness and interconnected porosity, mechanical testing and finite element analysis (FEA) demonstrated that individual and stacked ATS have sufficient mechanical properties to withstand loading in a physiological system. All ATS showed high cell viability, and the SP and UP groups demonstrated enhanced cell proliferation rates compared to the NP group. Furthermore, we also verified that cells were well-attached and spread on the porous structures and successful cell migration between the ATS units was seen in the case of assemblies. The UP and SP groups exhibited higher calcium deposition and RT-qPCR proved higher osteogenic gene expression compared to NP group. Finally, we demonstrate a number of possible medical applications that reveal the potential of the ATS through assembly. © 2023 The Authors01A - Beitrag in wissenschaftlicher ZeitschriftPublikation Parameter optimization in a finite element mandibular fracture fixation model using the design of experiments approach(Elsevier, 08/2023) Maintz, Michaela; Msallem, Bilal; de Wild, Michael; Seiler, Daniel; Herrmann, Sven; Feiler, Stefanie; Sharma, Neha; Dalcanale, Federico; Cattin, Philippe; Thieringer, Florian Markus01A - Beitrag in wissenschaftlicher ZeitschriftPublikation Effect of printing parameters on mechanical performance of material-extrusion 3D-printed PEEK specimens at the point-of-care(MDPI, 17.01.2023) Zarean, Paridokht; Zarean, Parichehr; de Wild, Michael; Thieringer, Florian M.; Sharma, Neha; Seiler, Daniel; Malgaroli, PatrickAdditive manufacturing (AM) of polyetheretherketone (PEEK) biomaterials using the material-extrusion (MEX) method has been studied for years. Because of the challenging manufacturing process, precisely controlling printing parameters is crucial. This study aimed to investigate the effects of printing parameters such as orientation and position of printing on mechanical properties. Thus, 34 samples were printed using PEEK filament and the MEX process. Samples were divided into two main groups (A,B) according to their printing orientations (A: groups 1–3) and positions on the build plate (B: groups 4–8). Mechanical tensile tests were performed to evaluate the effects of different printing orientations and positions on mechanical properties. The means of the tensile modulus in samples 3D-printed in XY (group 1), XZ (group 2), and ZX (group 3) orientations were not significantly different (p-value = 0.063). Groups 1 and 2 had smaller distributions than group 3 in the means of tensile strength. The t-test showed that the overall means of the measurements in groups 4–8 did not differ significantly (p-value = 0.315). The tensile tests indicated that printing in vertical and horizontal orientations had no significant influence on mechanical properties. There were no significant differences in mechanical strength between top/bottom printed samples in five different lateral positions. Reliability of printing with good mechanical properties could be a step forward to manufacturing patient-specific implants.01A - Beitrag in wissenschaftlicher ZeitschriftPublikation Increased construct stiffness with meniscal repair sutures and devices increases the risk of cheese-wiring during biomechanical load-to-failure testing(SAGE, 15.06.2021) Müller, Sebastian; Schwenk, Tanja; de Wild, Michael; Dimitrou, Dimitris; Rosso, ClaudioBackground: Cheese-wiring, the suture that cuts through the meniscus, is a well-known issue in meniscal repair. So far, contributing factors are neither fully understood nor sufficiently studied. Hypothesis/purpose: To investigate whether the construct stiffness of repair sutures and devices correlates with suture cut-through (cheese-wiring) during load-to-failure testing. Study design: Controlled laboratory study. Methods: In 131 porcine menisci, longitudinal bucket-handle tears were repaired using either inside-out sutures (n = 66; No. 0 Ultrabraid, 2-0 Orthocord, 2-0 FiberWire, and 2-0 Ethibond) or all-inside devices (n = 65; FastFix360, Omnispan, and Meniscal Cinch). After cyclic loading, load-to-failure testing was performed. The mode of failure and construct stiffness were recorded. A receiver operating characteristic curve analysis was performed to define the optimal stiffness threshold for predicting meniscal repair failure by cheese-wiring. The 2-tailed t test and analysis of variance were used to test significance. Results: Loss of suture fixation was the most common mode of failure in all specimens (58%), except for the Omnispan, which failed most commonly because of anchor pull-through. The Omnispan demonstrated the highest construct stiffness (30.8 ± 3.5 N/mm), whereas the Meniscal Cinch (18.0 ± 8.8 N/mm) and Ethibond (19.4 ± 7.8 N/mm) demonstrated the lowest construct stiffness. The Omnispan showed significantly higher stiffness compared with the Meniscal Cinch (P < .001) and Ethibond (P = .02), whereas the stiffness of the Meniscal Cinch was significantly lower compared with that of the FiberWire (P = .01), Ultrabraid (P = .04), and FastFix360 (P = .03). While meniscal repair with a high construct stiffness more often failed by cheese-wiring, meniscal repair with a lower stiffness failed by loss of suture fixation, knot slippage, or anchor pull-through. Meniscal repair with a stiffness >26.5 N/mm had a 3.6 times higher risk of failure due to cheese-wiring during load-to-failure testing (95% CI, 1.4-8.2; P < .0001). Conclusion: Meniscal repair using inside-out sutures and all-inside devices with a higher construct stiffness (>26.5 N/mm) was more likely to fail through suture cut-through (cheese-wiring) than that with a lower stiffness (≤26.5 N/mm). Clinical relevance: This is the first study investigating the impact of construct stiffness on meniscal repair failure by suture cut-through (cheese-wiring).01A - Beitrag in wissenschaftlicher Zeitschrift