Experimental and numerical development on multi-material joining technology for sandwich-structured composite materials
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Autor:innen
Rheme, Martin
Eckhard, Gregor
Bersier, Valentin
Glavaški, Slobodan
Pfeiffer, Ricardo
Autor:in (Körperschaft)
Publikationsdatum
12.10.2021
Typ der Arbeit
Studiengang
Sammlung
Typ
01A - Beitrag in wissenschaftlicher Zeitschrift
Herausgeber:innen
Herausgeber:in (Körperschaft)
Betreuer:in
Übergeordnetes Werk
Materials
Themenheft
Link
Reihe / Serie
Jahrgang / Band
14
Ausgabe / Nummer
20
Seiten / Dauer
Patentnummer
Verlag / Herausgebende Institution
MDPI
Verlagsort / Veranstaltungsort
Auflage
Version
Programmiersprache
Abtretungsempfänger:in
Praxispartner:in/Auftraggeber:in
Zusammenfassung
Creating connection points for sandwich-structured composites without losing technical performance is key to realising optimal lightweight structures. The patented LiteWWeight® technology presents cost-effective connections on sandwich panels in a fraction of a few seconds without predrilling. Ultrasonic equipment is used to insert a thermoplastic fastener into the substrate material and partially melt it into the porous internal structure. This creates a highly interlocked connection (connection strength is above 500 N) suitable for semi-structural applications. This study focused on the simulation and experimental validation of this process, mainly on the interaction between the pin and the substrate material during the joining process. The dynamic thermo-mechanical model showed reasonable agreement with experimental methods such as process data, high-speed camera monitoring or computed tomography and allowed the prediction of the connection quality by evaluation of the degree of interlock. The connection strength prediction by the developed model was validated within several various process setups, resulting in a prediction accuracy between 94–99% depending on the setup.
Schlagwörter
Fachgebiet (DDC)
620 - Ingenieurwissenschaften und Maschinenbau
Veranstaltung
Startdatum der Ausstellung
Enddatum der Ausstellung
Startdatum der Konferenz
Enddatum der Konferenz
Datum der letzten Prüfung
ISBN
ISSN
1521-4095
0935-9648
0935-9648
Sprache
Englisch
Während FHNW Zugehörigkeit erstellt
Ja
Publikationsstatus
Veröffentlicht
Begutachtung
Peer-Review der ganzen Publikation
Open Access-Status
Gold
Lizenz
Zitation
ZWEIFEL, Lucian, Igor ZHILYAEV, Christian BRAUNER, Martin RHEME, Gregor ECKHARD, Valentin BERSIER, Slobodan GLAVAŠKI und Ricardo PFEIFFER, 2021. Experimental and numerical development on multi-material joining technology for sandwich-structured composite materials. Materials. 12 Oktober 2021. Bd. 14, Nr. 20. DOI 10.3390/ma14206005. Verfügbar unter: https://doi.org/10.26041/fhnw-4942